Now Available

Offered as a standalone carbon composite shell for DIY builds, or as the structural foundation for a fully custom RoamLabX expedition vehicle.

This platform was engineered for extreme overlanders, professional builders, and serious DIYers. Our mission is to make advanced carbon-fiber composite expedition structures more accessible — enabling builders to create one-of-a-kind overland vehicles that are lighter, stronger, and more capable than traditional box camper builds.

The bare carbon composite shell starts at $49,999, providing builders with a professional-grade structure without the need to develop tooling or molds.

For advanced builders or production partners looking to manufacture their own shells, custom mold programs are available starting at approximately $50,000, enabling scalable production and platform-specific builds across different vehicle chassis.

The shell platform can be adapted to multiple expedition chassis including Ford, RAM, Sprinter, and other heavy-duty platforms, giving builders the flexibility to engineer their own interior layouts, systems, and vehicle concepts.

To begin your build, contact info@roamlabx.com or call 844-283-2826.

RoamLabX Carbon Fiber Shell

Key Features at a Glance

Aerospace-Grade Carbon Fiber + Kevlar Construction
Ultra-strong, ultra-lightweight composite monocoque structure

Insulation Rating: R12+
Cold-weather ready with zero thermal bridging

Featherweight Build
Full structural shell weighs just 595 lbs

Zero Thermal Bridging Design
Seamless composite construction eliminates cold spots

Dual-Pane Glass Acrylic Windows
High insulation performance with excellent light diffusion

Webasto / Espar / Truma Hydronic Heating Compatibility
Pre-engineered for in-floor and in-bed radiant heating systems

Ford F-350 Chassis Integration
Bolt-on compatibility with 2023+ Ford F-350 8-foot bed chassis

Optional Roof Rack + Solar Ready
Designed to support solar panels, awnings, and expedition gear

Extreme Field Testing
Validated in environments ranging from –80°F to +110°F

Product Overview

The RoamLabX Carbon Fiber Shell is an engineered blank canvas for custom expedition builds. Constructed entirely from aerospace-grade carbon fiber reinforced with Kevlar, the monocoque structure delivers exceptional strength-to-weight performance at just 595 lbs.

Unlike aluminum or fiberglass alternatives, the seamless composite body eliminates thermal bridges and achieves an R12+ insulation rating, providing true four-season capability across extreme climates.

Builders will find the shell prepared for modular system integration. Embedded L-track anchor rails are integrated into the floor and wall structures, allowing easy installation of cabinetry, water systems, battery banks, appliances, or laboratory equipment.

Factory cutouts are weather-sealed and fitted with dual-pane acrylic expedition windows, providing both insulation and natural light while maintaining structural rigidity.

The shell is also pre-compatible with Webasto hydronic heating systems, enabling seamless installation of radiant in-floor or in-bed heating without major retrofits.

Optional exterior rack systems can be configured to support solar arrays, awnings, storage boxes, or expedition equipment.

Whether destined for a high-end overland expedition vehicle, a mobile medical or research platform, or an advanced off-grid camper, the RoamLabX carbon composite shell provides a premium structural platform for builders who demand performance and flexibility.

Advantages for Builders

Lightweight Strength
Advanced aerospace composites outperform aluminum and fiberglass at nearly half the weight.

Thermal Efficiency
R12+ insulation with zero metal thermal bridges for true four-season performance.

Interior Flexibility
Integrated mounting rails allow builders to configure any interior layout.

Bolt-On Simplicity
Directly mounts to 2023+ Ford F-350 8-foot-bed chassis rails.

Proven Durability
Field-tested across Arctic and desert environments.

Future-Ready Platform
Designed for advanced energy systems, heating integration, and next-generation expedition builds.

Compliance Notice

Installing this shell onto a truck chassis, or replacing a factory truck bed with this structure, may require inspection, certification, or approval from your local transportation authority.

Regulations can vary by region and may include requirements related to:

• vehicle width and dimensional limits
• exterior lighting and reflectors
• structural mounting standards
• vehicle classification and registration

Before proceeding with installation, please consult your local transportation department and applicable vehicle regulations to ensure compliance with local laws.

Professional installation and engineering review are recommended.

No Compromises. No Limits. Just Roam.

The RoamLabX Carbon Fiber Shell is a foundation for builders to craft mission-ready vehicles — from custom expedition campers to specialized mobile platforms.